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DEMINIRALIZATION (DM) PLANT MANUFACTURER IN MUMBAI Demineralization is the process of removing mineral salts from Water by using the ion exchange process. Demineralised Water is Water completely free ( or almost ) of dissolved minerals as a result of one of the following processes : 1. Distillation 2. Deionization 3. Membrane filtration (reverse osmosis or nanofiltration) 4. Electrodyalisis Principle Raw Water is passed via two small polystyrene bead filled (ion exchange resins) beds. While the cations get exchanged with hydrogen ions in first bed, the anions are exchanged with hydroxyl ions, in the second one. Application of DM Plant 1 Boilers feed Water 2 Textiles 3 Pharmaceuticals 4 Swimming pools 5 Hospitals 6 Automobile 7 Pharmaceutical Industry 8 Textile Industries 9 Chemical Industries 10 Oil & Gas sector 11 Power Plant 12 Food Industry We are into water treatment, waste water treatment and water processing for last 26 years. We are one of the leading manufacture of deminiralization(DM) plant in Mumbai. We had recently commissioned one deminiralization(DM) plant for our client in Gujarat. Our client is into paper processing. Advantages of our plant 1 Variety of cost effective standard models. 2 Improved aesthetics and rugged design. 3 User friendly, low maintenance and easy to install. 4 Simpler distribution and collection systems. 5 Quick availability. 6 Pre dispatch assembly check. 7 Less power consumption 8 Durable 9 Economical 10 High shelf life For more information we request you to visit our factory at Palghar or our office at Mumbai.
ULTRA-FILTRATION SYSTEM (UF SYSTEM). Ultrafiltration is a separation process using membranes with pore sizes in the range of 0.1 to 0.001 micron. Typically, ultrafiltration will remove high molecular-weight substances, colloidal materials, and organic and inorganic polymeric molecules. Low molecular-weight organics and ions such as sodium, calcium, magnesium chloride, and sulfate are not removed. Because only high-molecular weight species are removed, the osmotic pressure differential across the membrane surface is negligible. Low applied pressures are therefore sufficient to achieve high flux rates from an ultrafiltration membrane. Flux of a membrane is defined as the amount of permeate produced per unit area of membrane surface per unit time. Generally flux is expressed as gallons per square foot per day (GFD) or as cubic meters per square meters per day. Ultrafiltration membranes can have extremely high fluxes but in most practical applications the flux varies between 50 and 200 GFD at an operating pressure of about 50 psig in contrast, reverse osmosis membranes only produce between 10 to 30 GFD at 200 to 400 psig. Recovery Recovery of an ultrafiltration system is defined as the percentage of the feed water that is converted into the permeate, or: Where: R = Recovery P = Volume of permeate F = Volume of Feed Applications of ULTRA-FILTRATION SYSTEM. UF can be used for removal of particulates and macromolecules from raw water, to produce potable water. It has been used to either replace existing secondary (coagulation, flocculation, sedimentation) and tertiary filtration (sand filtration and chlorination) systems employed in water-treatment plants or as standalone systems in isolated regions with growing populations. When treating water with high suspended solids, UF is often integrated into the process, using primary (screening, flotation and filtration) and some secondary treatments as pre-treatment stages. Ultrafiltration processes are preferred over traditional treatment methods for the following reasons: 1. No chemicals required (aside from cleaning) 2. Constant product quality regardless of feed quality 3. Compact plant size 4. Capable of exceeding regulatory standards of water quality, achieving 90-100% pathogen removal. When water recycling is simple, it often needs very little processing. However, when more intensive processing is required, the industry standard procedures include using UF SYSTEM, which is meant to remove physical solids from water by passing it through a semi-permeable membrane. Using ultrafiltration, solids are primarily captured by the filter and discarded. Recycled water can also be used for a number of industrial purposes, including boiler or cooling tower feed water supplementation, pH adjustment, washing equipment, hardstands and vehicles, fire protection, process rinse water or processing water for production lines in manufacturing industries, toilet flushing, dust control, construction activities, and concrete mixing. Industries using ultrafiltration system: Industries that consume large volumes of water or discharge highly toxic effluent are candidates to employ ultrafiltration for water reuse. These include the chemicals, steel, plastics & resins, paper & pulp, pharmaceutical and the food & beverage industries, including soft drinks & canned foods, as well as power, water & wastewater treatment plants and others. Ultrafiltration is used to recycle flow or add value to later products and more. In many cases ultrafiltration (UF SYSTEM) is used for pre-filtration in reverse-osmosis plants to protect the reverse-osmosis process. Ultrafiltration is an effective means of reducing the silt density index of water and removing particulates that can foul reverse osmosis membranes. Ultrafiltration is frequently used to pretreat surface water, seawater and biologically treated municipal water upstream of the reverse osmosis unit. Industries where ULTRA FILTRATION PLANT is used. 1 Packaged drinking water 2 Surface water filtration 3 RO feed water 4 Waste water recycle 5 Latex paint wastewater treatment 6 Oil removal / Oil refining process 7 Petrochemical waste water treatment 8 Dialysis machine 9 Municipal water 10 Effluent recycle We manufacture best in quality ULTRA-FILTRATION PLANT as per customer need. We have modern manufacturing unit in Palghar district. We supply our system all over India since last 25 years. Visit us at our manufacturing unit for more information of our process, equipment, and quality of our manufactured plant.
An Effluent Treatment Plant (ETP) being installed in Kenya. This is 150 KLD Plant. EBR Technology provides high standard of efficiency for industries. B.O.D and C.O.D reduction will be minimum level i.e. up to 85%. We expertise in treating leachates , dying , leathers , paper , distilleries etc.
INDUSTRIAL RO SYSTEM PLANT: In October month we had installed RO plant for our client Vaibhav Papers in New Mumbai. With our 26 years of experience and knowledge of more than 1000 projects we have achieved in field of water treatment.
SOFTNER PLANT: We design and manufacture very efficient Water softeners that are effective in reducing the hardness of the Water. They help in producing soft water by highly acidic cation exchanger, which removes calcium and magnesium ions from the water. Our water softener plant is portable, easy to move from one place to another. It also involves less effort in terms of installation and maintenance. As one of the leading drinking Water softening plant manufacturers based in Maharashtra, India, we make our products available to our customer’s at the most affordable price range. Application of softener plant: 1. Boiler Feed. 2. Cooling Tower Make-Up. 3. Air Conditioning Plant. 4. Textile Processing. 5. Beverage Production. 6. Hospitals, Hotels, Laundries etc. 7. Food processing. 8. Chemical & textile. 9. Water power plants. 10. Ice plant. 11. Dyeing processes. 12. Pharmaceutical industries. 13. Product finishing. We cater our service in all industrial segment ranging from pharma, steel, hotel, cement, fabrics, food and many more.Our customers are highly satisfied with our system and we are generating 55-60% of our revenue with repetitive orders . This shows our after sales support quality and great performance of our system manufactured. You can visit our manufacturing our factory at Palghar District for your visual inspection of our manufacturing process. We have installed above system for our client Hindustan Labs with capacity of 650LPH. (Picture credit Our client)
OZONATION: BePure designs and assemble complete ozone generators and ozone water treatment systems for commercial, residential and industrial water treatment purposes. Applications range from treating swimming pool water to food processing water and bottling applications. Ozonation Ozone is a strong oxidizer and can be particularly effective for water and waste water treatment with less than 1% organic content. It is sometimes used as a pretreatment method, or to disinfect wastewater after biological treatment. It oxidizes a wide range of organics, can destroy cyanide wastes and phenolic compounds, and is faster acting than alkaline chlorination. And, unlike chlorine, ozone doesn't generate toxic ions in the oxidation process. Ozone is the triatomic form of oxygen formed naturally during lightning strikes and anytime an electric arc is formed. It is a very unstable compound and must be produced at the same time it is needed, usually by ultraviolet excitation and corona discharge. It isn't effective in treating slurries, sludges, solids, organic solvents, or tars. Before use, consider the possibility that ozone will oxidize other stream components that didn't need treatment. Excess ozone, (that is, ozone not consumed in the reaction) must be catalytically decomposed since release isn't permitted Ozone Water Treatment Systems Ozonation is an established and proven disinfection alternative as well as a peroxidant for the control of THM precursors. It also has the benefits of: Oxidation and volatilization of organics Control of algae and associated compounds Destabilization (microflocculation) of certain types of turbidity Removal of color-causing compounds Oxidation of iron and manganese Very short disinfection times Partial oxidation of organics for subsequent removal by microorganisms. Ozone Generator Selection: Ozone is generated by passing a high voltage alternating current (6-20 kV) across a dielectric discharge gap through which oxygen gas is injected. Setting aside the sales pitches from manufacturers, most practical generators are either low (50-60 Hz) or medium (200-1000 Hz) frequency. Medium frequency generators are generally considered better performers. It is often helpful to contact BePure in similar applications to finalize the selection of an ozone generator.
WATER SOFTENER PLANT: Water softening is the removal of calcium, magnesium, and certain other metal cations in hard water. We provide softener plant for industrial and commercial application. Industrial application of water softener plant: 1 Hospitals and healthcare. 2 Hotels and resorts. 3 Food processing units. 4 Cooling tower feed water. 5 Boiler feed water. 6 Humidification and air conditioning. 7 Pharmaceutical industry 8. Oil and gas. 9. Restaurant. 10. Heating system. What We Offer: - New softening plant consultancy - Water analysis and lab support - Tailor made technical specifications - Complete Installation and commissioning - Small and large capacity plants - Skid mounted and floor mounted units - Ion exchange regeneration service - Proper training to plant operator - Immediate After sales service - 24-hour emergency service - Existing plant repair and AMC / CMC We had successfully installed our softener plant for our customer Aarti Drugs, Boisar in November month of 2018. For more details you can visit our factory at Palghar district.
RO PLANT: We have recently installed 1000LPH RO PLANT Manmandir Foods, Virar. We offer a wide range of industrial reverse osmosis Plants, according to We need for tap water, brackish water & sea water application. RO Plant The production range starts from 100 LPH (Liter per hour) to 100 M3 per hour for 400 IBS to 45, 000 TDS and reduce TDS @ 90-99% All our industrial reverse osmosis Plants are carefully customized and configured to suit the individual requirement of the output water, which varies from normal drinking application to the specific usage, such as food Processing, pharmaceuticals and boiler feeding requirement. This is done through an in depth and complete chemical analysis of the feed water available to us in specific location Reverse Osmosis has gained wide acceptance and popularity due to its simple operation and the ability to withstand variations in feed water quality. Our Reverse Osmosis Plant have the following Advantages : 1. Actively rejects ions and contaminants. 2. Reduce Water that meets the most demanding specifications. 3. Allow the membrane to continually clean itself 4. Higher pressure from the pump to push the fluid through the membrane. 5. Capable of rejecting bacteria, salts, sugars, proteins, particles, dyes and other constituents. 6. Works in various molecular weights. Applications : 1. Drinking Water purification 2. Water and wasteWater purification 3. Food industry 4. Car washing 5. Hydrogen production 6. Reef aquariums We Offer A] We offer extremely reliable and simplified range of Customized RO UF Plants. Being user-friendly and aesthetically excellent, these RO & UF Plants have become one of the coveted choices available in the market. These are designed in capacities ranging between 200 lph and 50000 lph and ever more to suffice to the discerning needs. The well designed pretreatment and PLC / Controller based automation are done as per specific requirements. These are available in ‘Economy’ and ‘Premium’ versions. B] Cabinet Type : RO / UF We offer fully automatic Cabinet Type RO filtration plants. These are devised and Packaged in large standardized containers making them compact and aesthetically superior. The precision equipment and other component part are enclosed in MS powder-coated box. The typical capacities of our Cabinet Type RO UF are 50, 100, 200, 500 & 1000 lph. These can also be configured in small capacities benefiting the client's requirements. You can visit our factory at Palghar District for better understanding of our quality products.
EFFLUENT TREATMENT PLANT(ETP) & SEWAGE TREATMENT PLANT(STP) As per our prime minister's initiative to Clean India movement now a days it is been made mandatory to treat water before leaving it to river or sea. All industrial units have to install water treatment plant for post usage water treatment. Effluent Treatment Plants (ETP): Effluent Treatment Plants or (ETPs) are used by leading companies in the pharmaceutical and chemical industry to purify water and remove any toxic and non toxic materials or chemicals from it. These plants are used by all companies for environment protection. An ETP is a plant where the treatment of industrial effluents and waste waters is done. The ETP plants are used widely in industrial sector, for example, pharmaceutical industry, to remove the effluents from the bulk drugs. During the manufacturing process of drugs, varied effluents and contaminants are produced. The effluent treatment plants are used in the removal of high amount of organics, debris, dirt, grit, pollution, toxic, non toxic materials, polymers etc. from drugs and other medicated stuff. The ETP plants use evaporation and drying methods, and other auxiliary techniques such as centrifuging, filtration, incineration for chemical processing and effluent treatment. The treatment of effluents is essential to prevent pollution of the receiving water. The effluent water treatment plants are installed to reduce the possibility of pollution; biodegradable organics if left unsolved, the levels of contamination in the process of purification could damage bacterial treatment beds and lead to pollution of controlled waters. The ETPs can be established in the industrial sectors like Pharmaceuticals, Chemicals and Leather industry and tanneries. Sewage Treatment Plants (STP): Sewage treatment, or domestic wastewater treatment, is the process of removing contaminants from wastewater and household sewage, both runoff (effluents) and domestic. It includes physical, chemical, and biological processes to remove physical, chemical and biological contaminants. Pre-treatment removes materials that can be easily collected from the raw wastewater before they damage or clog the pumps and skimmers of primary treatment clarifiers, for example, trash, tree limbs, leaves, etc., The influent sewage water is strained to remove all large objects carried in the sewage stream. This is most commonly done with an automated mechanically raked bar screen in modern plants serving large populations, whilst in smaller or less modern plants a manually cleaned screen may be used this is called as screening. The raking action of a mechanical bar screen is typically paced according to the accumulation on the bar screens and/or flow rate. The solids are collected and later disposed in a landfill or incinerated. Pre-treatment may include Grit removal in which, a sand or grit channel or chamber where the velocity of the incoming wastewater is carefully controlled to allow sand, grit and stones to settle. Its objective is to produce a waste stream (or treated effluent) and a solid waste or sludge suitable for discharge or reuse back into the environment. This material is often inadvertently contaminated with many toxic organic and inorganic compounds. Primary Treatment: In the primary sedimentation stage, sewage flows through large tanks, commonly called “primary clarifiers” or “primary sedimentation tanks”. The tanks are large enough that sludge can settle and floating material such as grease and oils can rise to the surface and be skimmed off. The main purpose of the primary sedimentation stage is to produce both a generally homogeneous liquid capable of being treated biologically and a sludge that can be separately treated or processed. Primary settling tanks are usually equipped with mechanically driven scrapers that continually drive the collected sludge towards a hopper in the base of the tank from where it can be pumped to further sludge treatment stages. Grease and oil from the floating material can sometimes be recovered for specifications. Secondary Treatment: Secondary treatment is designed to substantially degrade the biological content of the sewage which is derived from human waste, food waste, soaps and detergent. The majority of municipal plants treat the settled sewage liquor using aerobic biological processes. For this to be effective, the biota requires both oxygen and a substrate on which to live. There are a number of ways in which this is done. In all these methods, the bacteria and protozoa consume biodegradable soluble organic contaminants (e.g. sugars, fats, organic short-chain carbon m molecules, etc.) and bind much of the less soluble fractions into floe. Secondary treatment systems are classified as fixed-film or Suspended- growth. Fixed-film or attached growth system treatment process including trickling filter and rotating biological contactors where the biomass grows on media and the sewage passes over its surface. In suspended-growth systems, such as activated sludge, the biomass is well mixed with the sewage and can be operated in a smaller space than fixed-film systems that treat the same amount of water. However, fixed-film systems are more able to cope with drastic changes in the amount of biological material and can provide higher removal rates for organic material and suspended solids than suspended growth systems. Roughing filters are intended to treat particularly strong or variable organic loads, typically industrial, to allow them to then be treated by conventional secondary treatment processes. Characteristics include typically tall, circular filters filled with open synthetic filter media to which wastewater is applied at a relatively high rate. They are designed to allow high hydraulic loading and a high flow-through of air. On larger installations, air is forced through the media using blowers. The resultant wastewater is usually within the normal range for conventional treatment processes. Activated Sludge: In general, activated sludge plants encompass a variety of mechanisms and processes that use dissolved oxygen to promote the growth of biological floe that substantially removes organic material. The process traps particulate material and can, under ideal conditions, convert ammonia to nitrite and nitrate and ultimately to nitrogen gas. We are one of the India's top manufacturing company into water and waste water treatment plants. We have more than 25 years of experience in this field. We design compact, prefabricated ETP and STP. We have talented team of engineers to provide you best solution for water treatment solution as per your requirement. We have catered our service and system to industries like pharma, textiles, beverages, food, steel, residential units, commercial units etc. You can visit our manufacturing unit at Palghar for visually inspect our manufacturing process and quality of product.